Search found 2900 matches

by jondee86
Tue May 09, 2023 12:21 am
Forum: TECH: 4A-GE ENGINE
Topic: Tec-Arts modified intake cam gear
Replies: 3
Views: 5022

Re: Tec-Arts modified intake cam gear

Is it this ?

Image

Or something else ?

Cheers... jondee86
by jondee86
Sat May 06, 2023 9:46 pm
Forum: TECH: 4A-GE ENGINE
Topic: igf
Replies: 4
Views: 4786

Re: igf

I haven't really looked into this in any depth, but I believe that late model vehicles with factory fitted "smart" coils can detect if a cylinder is misfiring. It probably does this by monitoring the current drawn by the coil. And because the ECU knows the order in which the coils are firi...
by jondee86
Mon May 01, 2023 5:19 pm
Forum: TECH: 4A-GE ENGINE
Topic: Starving for Fuel
Replies: 6
Views: 6169

Re: Starving for Fuel

Another thought that comes to mind. If the engine is in fact running rich rather than lean, is to check if the vacuum line running to the fuel pressure regulator has become split or been accidentally disconnected ? If it has, then the engine will run rich at idle but should run clean under high rpm ...
by jondee86
Mon May 01, 2023 5:14 pm
Forum: TECH: 4A-GE ENGINE
Topic: Batch injection
Replies: 21
Views: 10466

Re: Batch injection

This is the original diagram... https://i.imgur.com/4YlsdUk.jpg The technical article that contains the diagram does not indicate where the MAP 4AGE belongs, but there is plenty of evidence that it sits in the Simultaneous category for ECU's with only one transistor. This omission is most likely due...
by jondee86
Mon Apr 17, 2023 2:33 pm
Forum: TECH: 4A-GE ENGINE
Topic: Starving for Fuel
Replies: 6
Views: 6169

Re: Starving for Fuel

This is how the factory AFM works on a stock AE86...

Image

Can't say if the 20V AFM is exactly the same though.

Cheers... jondee86
by jondee86
Wed Apr 12, 2023 5:36 pm
Forum: TECH: 4A-GE ENGINE
Topic: Starving for Fuel
Replies: 6
Views: 6169

Re: Starving for Fuel

Sounds to me like your engine might be getting too much fuel rather than not enough. Black tailpipe indicates running rich. The AFM is factory calibrated and sealed. It is not meant to be user adjustable despite what the internet will tell you. If the AFM looks like it has been pried open then a pre...
by jondee86
Wed Apr 12, 2023 2:26 am
Forum: TECH: 4A-GE ENGINE
Topic: Throttle body
Replies: 7
Views: 5723

Re: Throttle body

The crankcase breather usually exits in front of the throttle body which would not work for idle control. Your modification would need to dump straight into the intake plenum after the throttle body. The volume of air required to maintain idle is quite small, so the crankcase vent tube should be OK....
by jondee86
Mon Apr 10, 2023 2:06 pm
Forum: TECH: 4A-GE ENGINE
Topic: Throttle body
Replies: 7
Views: 5723

Re: Throttle body

I guess if l blocked a few ports l could do away with all of the standard cold start/idle gubbins too? Exactly. The valve is capable of passing all the air the the engine needs for starting and idling. There is no need for any other idle air source... electrical load, A/C load, starting, stall save...
by jondee86
Sun Apr 09, 2023 3:27 pm
Forum: TECH: 4A-GE ENGINE
Topic: Throttle body
Replies: 7
Views: 5723

Re: Throttle body

You should be able to pick up a Bosch valve for next to nothing from a junkyard. Be a lot easier to just drill and tap a fitting directly into the inlet manifold rather than be trying to hook it up via the throttle body https://i.imgur.com/w0rThm0.jpg The Bosch valve is used on a lot of engines larg...
by jondee86
Sat Apr 08, 2023 4:37 pm
Forum: TECH: 4A-GE ENGINE
Topic: Throttle body
Replies: 7
Views: 5723

Re: Throttle body

Lots of ways of getting there. This was one way I used with a smallport and smallport factory ECU. https://i.imgur.com/GJYX4RG.jpg The smallport has a PWM controlled idle valve built into the airbox. I found the same valve with in and out connections on another Toyota in a junkyard. Plumbed it betwe...
by jondee86
Tue Apr 04, 2023 9:56 pm
Forum: TECH: Corolla AE86
Topic: replaced master/slave cylinders, clutch worse
Replies: 3
Views: 4452

Re: replaced master/slave cylinders, clutch worse

For clarity.... are you saying that with the engine running you cannot get the clutch to disengage sufficiently (or at all) to allow you to select a gear ? What happens if you try to select reverse... does it just graunch and not engage ? Have you set the pedal height and free play correctly ? Does ...
by jondee86
Wed Mar 29, 2023 10:04 pm
Forum: TECH: Corolla AE86
Topic: Are there any “low profile” wheel bearing dust caps?
Replies: 2
Views: 4065

Re: Are there any “low profile” wheel bearing dust caps?

If you only need a few millimetres more to allow you to fit your low profile centre caps,
you could maybe get there with some slip-on wheel spacers. You may need to get some
longer wheel studs if you go that route.

Cheers... jondee86
by jondee86
Tue Feb 28, 2023 2:53 pm
Forum: TECH: 4A-GE ENGINE
Topic: COP
Replies: 5
Views: 5004

Re: COP

I've had nothing but issues with the COP conversion. With the wasted spark, they overheat and bog out between 5-6000rpm, ^^^^^ truth !!! COP's are designed to be fired sequentially by an ECU with four ignition outputs. Batch firing them with a factory ECU that only has a single ignition output resu...
by jondee86
Wed Jan 18, 2023 9:44 pm
Forum: TECH: 4A-GE ENGINE
Topic: Distributor drive
Replies: 2
Views: 3986

Re: Distributor drive

It is pressed on. You need to press it off AFTER you have marked the shaft and gear so that
you can press it back on in exactly the same alignment and distance up the shaft as it was before.

Cheers... jondee86
by jondee86
Thu Jan 12, 2023 3:56 pm
Forum: TECH: Corolla AE86
Topic: AE86 Beast.. of a different brand
Replies: 2
Views: 4280

Re: AE86 Beast.. of a different brand

AE86 is becoming a more modern version of the Ford pop :) :)

Image

Cheers... jondee86
by jondee86
Mon Jan 02, 2023 11:54 pm
Forum: TECH: 4A-GE ENGINE
Topic: fuel rail and injector options and fabricator suggestions
Replies: 7
Views: 5140

Re: fuel rail and injector options and fabricator suggestions

Have those throttle bodies got injector bosses hiding underneath ? http://www.ae86drivingclub.com.au/dcimages/7/3/274182.jpg http://www.ae86drivingclub.com.au/dcimages/7/3/274183.jpg http://www.ae86drivingclub.com.au/dcimages/7/3/274184.jpg Cheers... jondee86
by jondee86
Tue Dec 27, 2022 9:41 pm
Forum: TECH: 4A-GE ENGINE
Topic: Batch injection
Replies: 21
Views: 10466

Re: Batch injection

Didn't HKS have a piggy back that was a sequential injection adapter? Never ran across that one, but thinking about it, maybe it could work. The piggy would have to intercept the ECU injector ground signal, mimic it and direct it to four separate injector drive transistors. Then it would need to sw...
by jondee86
Tue Dec 20, 2022 7:46 pm
Forum: TECH: 4A-GE ENGINE
Topic: Budget build cheats.
Replies: 28
Views: 12813

Re: Budget build cheats.

Some pretty crude adjustments being suggested here, so as suggested above, if you are going to do some or all of these adjustment you need to have some way of seeing what AFR's you are getting. The amount of extra fuel you need is determined by the modifications you have made to the engine... cams, ...
by jondee86
Sun Dec 04, 2022 11:30 pm
Forum: TECH: 4A-GE ENGINE
Topic: Budget build cheats.
Replies: 28
Views: 12813

Re: Budget build cheats.

Don't know what your rules allow or don't allow ? But a friend of mine who used to tune racing motorcycles told me that one of their tricks was to set the valve lash with the engine hot and as close to zero lash as they could get without risking holding a valve off its seat. A race car engineer who ...
by jondee86
Fri Dec 02, 2022 1:28 pm
Forum: TECH: 4A-GE ENGINE
Topic: Batch injection
Replies: 21
Views: 10466

Re: Batch injection

If #10 and #20 are linked in the loom then there is no possibility that the loom could be used with grouped injection. Out of interest I went and looked thru a few wiring diagrams and to my surprise several of the MAP diagrams do show an external link between #10 and #20. However, the USDM AFM AE86 ...
by jondee86
Fri Dec 02, 2022 12:13 am
Forum: TECH: 4A-GE ENGINE
Topic: Batch injection
Replies: 21
Views: 10466

Re: Batch injection

Yeah... I never bothered to look into it but I guess that when EFI was in its infancy the designers just tried to emulate what was being done with a carb and a single coil. The first 16V 4AGE ECU's basically just had one ignition output and one injection output. Then Toyota kept improving things it ...
by jondee86
Thu Dec 01, 2022 4:14 pm
Forum: TECH: 4A-GE ENGINE
Topic: Batch injection
Replies: 21
Views: 10466

Re: Batch injection

On the factory AE86 loom that I dismantled, the injectors were definitely wired in pairs and each pair was connected to one of the ECU outputs. That is also the arrangement shown on virtually every reliable Toyota 16V 4AGE wiring diagram I have ever seen. If the pairs are shown as being linked exter...
by jondee86
Wed Nov 30, 2022 3:57 pm
Forum: TECH: 4A-GE ENGINE
Topic: Batch injection
Replies: 21
Views: 10466

Re: Batch injection

There is plenty of evidence that MAP-sensored 16V 4AGE engines are batch fired with half the required fuel being delivered every revolution. This is despite the Official Toyota manual not including the 4AGE in the list of engines using this option. Outputs #10 and #20 are strapped together inside th...
by jondee86
Fri Nov 18, 2022 12:09 pm
Forum: TECH: 4A-GE ENGINE
Topic: Igniter
Replies: 4
Views: 4604

Re: Igniter

The only reason your ECU would have the IGd output is to enable it to run the GZE DLI ignition system. Other manufacturers from that era (Subaru, Mitsubishi etc) used an ECU that provided two ignition outputs, a two channel igniter and coilpacks for wasted spark. This was a packaging driven developm...
by jondee86
Thu Nov 17, 2022 11:36 pm
Forum: TECH: 4A-GE ENGINE
Topic: Igniter
Replies: 4
Views: 4604

Re: Igniter

It's been a long time but if I remember correctly you should be able to run wasted spark if you have the GZE DLI igniter and a IGd signal. The GZE uses two 2-pole coils but you can use the IGt to fire a pair of dumb single pole coils (COPs). The IGd signal to the igniter will dictate which pair of c...
by jondee86
Tue Nov 01, 2022 1:23 am
Forum: TECH: 4A-GE ENGINE
Topic: blue smoke
Replies: 6
Views: 6166

Re: blue smoke

It is the first pert of the fume venting setup. It connects to the second part that is a hollow tube cast into the inlet manifold wall. The cast tube terminates with a round hole in the entry face of the inlet manifold, and that matches a vent hole cast in the throttle body. The vent hole opens out ...
by jondee86
Wed Oct 26, 2022 10:41 pm
Forum: TECH: 4A-GE ENGINE
Topic: blue smoke
Replies: 6
Views: 6166

Re: blue smoke

The cam cover vent on a 16V 4AGE is a bit deceptive. While it looks like it is extracting into the inlet manifold, the fumes are actually internally channeled towards the intake end of the manifold. They pass thru a hole cast into the throttle body, and exit in front of the throttle plate.... so bas...
by jondee86
Wed Oct 26, 2022 2:12 pm
Forum: TECH: 4A-GE ENGINE
Topic: blue smoke
Replies: 6
Views: 6166

Re: blue smoke

It is possible that the rings are not doing a very good job of keeping oil out of the cylinders when the engine is operating under vacuum conditions. On the overrun with a closed throttle and fuel cut operating, oil will get pulled into the combustion chamber and not burned. Once you get back on the...
by jondee86
Thu Oct 13, 2022 9:51 pm
Forum: TECH: Corolla AE86
Topic: Idle issues
Replies: 5
Views: 5450

Re: Idle issues

Be a good idea to take the waxstat off the TB and boil it to see if it opens first. Then see if water
flows thru the valve to heat the wax pellet, as the water side can get blocked up with crud.

Cheers... jondee86
by jondee86
Wed Sep 28, 2022 3:23 pm
Forum: TECH: 4A-GE ENGINE
Topic: 4AGZE MAP DLI Alternator options
Replies: 2
Views: 4566

Re: 4AGZE MAP DLI Alternator options

This is a picture of an OEM AE86 alternator (built-in regulator) fitted to the alternator bracket from a non-A/C AW11... https://s25.postimg.cc/l4t9gtkwf/build_thread_07.jpg Bolted straight in and I only needed to make a steel strap with an offset in the middle to hold the top. Puts the battery posi...