Red wrote:The COR is not the saqme as the usual relay. There are actually two coil windings on it, and two circuits that can turn it on and hold it on. One for starting the engine, when there is no airflow, and the other during normal run time. If the ECU sees no airflow it will cut power to the COR in the logic that "if the engine isn't sucking air, it isn't running, and we're either parked or crashed so I should shut the fuel pump real fast now to prevent a fire". A break in the air flow sense lines to the ECU can cause an intermittent fault on that.
You can pull the COR and bypass it, offhand I think it is terminals 1-2 that you jump to bypass it and supply power to the fuel pump all the time. But since you replaced the COR the odds are that isn't the problem.
A bad airflow sense signal can come from corroded or chafed wiring anywhere in between the MAF and the ECU, and that line runs from the air intake back through the firewall and can be tested out with a continuity or other check.
If the starter tests out good, and the wiring to the starter tests good, and the COR tests good, odds are the ECU isn't getting an airflow signal and it will shut down the fuel pump. It will NOT prevent the starter from spinning up, so if your starter is actually spinning up, there can also be other fuel problems too. (Bad fuel pressure, bad cold start injector or cold start injector timer, lots of stuff.)
I'd still want to know why your battery voltage dropped overnight. If your high voltage was measured with a "hot" battery freshly charged, that could explain it. Run the headlights for 3-5 minutes or let a freshly charged battery stand overnight to get rid of the "float charge" before measuring voltage on it, to get the real voltage.
I tested all that: starter spins fine, fuel pump is working. so ill try look at the wire from the AFM to the ECU again. Also tomorrow Ill try leaving the headlights running then start the car and get back to you with the results.
XanManAE86 wrote:So are you having a cranking issue or a running issue? It's hard to tell from all the explanations. Don't forget that the starter is next to your feet so it could sound like its coming from that relay...
The car wont crank occasionally, but once it cranks it'll start up and run perfectly.
also I know the relay is clicking for sure because when I heard the clicking noise I put the relay against my ear as I turned the key to 'start' and I heard/felt the click
